3D Sand Printing
EXPERT 3D SAND PRINTING SOLUTIONS
Have a casting project that can take advantage of 3D printed sand technology? Start by contacting Alpha Foundry. Alpha Foundry has the latest equipment in 3D Sand Printing. The Exone™ S-Max® 3D Sand Printer is the most technically advanced 3D Sand Printer in the universe.
Take step one: Contact Alpha for a project review and consultation. We will provide a complete estimate and schedule for delivery. Whether you’re another foundry looking for a source for printed cores or molds for your own casting operation, or you need a complete prototype or specialty casting source. Our goal is to provide quick turnaround on your request, at a fair and reasonable cost.
Alpha Foundry is not new to 3D Sand Printing. We have been using Exone™ and other sand printing technologies for almost fifteen years, and now are one of just a small handful of progressive foundries that own this equipment in the USA. Alpha Foundry now provides designers and engineers the ability to move quickly forward in your pursuit for prototype, one-off, small batch, and production level mold and core production. Alpha Foundry’s in-house ExOne™ S-Max® 3D Sand printer advances mold and core production with precision, speed, and design integrity. Our advanced technology exceeds in producing highly intricate designs, undercuts, and internal passages without the issues of traditional tooling constraints.
Complete the form, submit and we will get back to you with a time to meet and discuss your project. All submittals are confidential and we do not share our contact list, nor speak of their projects to anyone without authorization from the customer.
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Since 1995, ExOne™ has been a leader in technology, innovation, and performance of today’s powerful 3D printers. Their Binder Jetting technology is an additive manufacturing process in which a liquid binding agent is selectively deposited to join powder particles. The results are high quality, reliable, and strong castings.
Alongside its 3D sand printing application, Alpha identified that depowdering cores adds time and handling to the process, affecting cost and preparation. In 2023, Alpha developed the ShotShower™ to depowder and clean cores more quickly and efficiently.
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The Digital Foundry of today brings pattern-less digital manufacturing solutions that have changed the landscape of metal casting and the future of the industry overall.
“As your go-to partner for 3D Digital Sand Printing, we’ll collaborate with your team to create the ideal digital casting solution for your needs.”

With the S-Max®, we have increased capacity, enhanced production, and offer our customers more value.

Faster, more efficient shell sand castings. Translation: premium castings without a premium price.